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Millions of Consumable Products for the Aerospace Industry

Aircraft Extrusions
Aerospace Materials and Profiles

Aircraft Extrusions

We supply common and hard-to-find aircraft extrusions in metal, plastic, and rubber, made to order in the alloys, tempers, and materials your application calls for.

Aircraft extrusions are often off-the-shelf purchases, but if you don't need large quantities or the item you need isn't stocked, you need an expert procurement partner like Jaco Aerospace to help you source the right extrusion - quickly. Structural repair work needs extrusions in often very specific alloys and tempers, cut to a nonstandard length, and the drawing usually references an OEM part number rather than just a catalog shape. That's the work we do in this category.

Extrusion Materials

Metal

Most of what goes out our door is aluminum, and the first question is never the shape. It's the alloy and temper. Get that wrong, and the print doesn't matter.

2024 in T3, T3511, or T4 is still what most structural angle, tee, zee, and channel gets made from. It's been on airframes since the 1930s for a reason: it tolerates damage, and it holds up under fatigue. 7075 shows up where the designer needs more strength per pound: stringers, spar caps, longerons, seat tracks. T6 and T6511 are the common tempers; when somebody's worried about stress corrosion, they'll call out T73511 instead, and we stock both. 6061-T6 and 6063 cover everything that isn't primary structure: ducting, interior framing, tooling, GSE. Cheap, easy to machine, anodizes well, and you can weld it, which you can't say for 2024 or 7075.

Then there's the odd stuff. 6013 and 7150 on newer programs. 7050 in thicker sections. 2014 and 2219 on airplanes that were designed before most of our customers were born. We chase those down too.

Material is certified to AMS-QQ-A-200 and the alloy-specific AMS specs (AMS 4152, AMS 4154, AMS 4160, AMS 4161, AMS 4166, and so on), or to ASTM B221 when the drawing calls for it. We carry the AND10133, AND10134, AND10136, and AND10138 standard shapes and can run Boeing BAC, Douglas, Lockheed, and Northrop proprietary profiles.

We also source stainless in 304, 316 and 17-4PH for galleys, lavs and hydraulic bays where aluminum corrodes. Titanium extrusions in 6Al-4V and commercially pure grades for engine and landing gear areas. Magnesium for a handful of legacy weight-critical parts. Brass, bronze and copper when the job needs conductivity or a bearing surface.

Plastic

With plastics, the strength numbers are almost secondary. What matters is how the part burns. Anything in the cabin has to pass FAR 25.853, and the bigger pieces also have to meet the OSU heat release and smoke density limits. That narrows the field fast.

So cabin trim, seat and cabinet edging, window reveals, light lenses, and wire channels tend to be polycarbonate in an FAA-rated grade (Lexan F6000 and the 9600 series are the usual ones), PVC or PVC/acrylic sheet-grade alloys like Kydex and Boltaron, or one of the high-temp resins when the part sees heat or fluids: PEEK, Ultem, Radel, PPS. Outside the cabin, the rules relax, and you see nylon 6/6, Delrin, and UHMW in wear strips, guides, and rollers, and PTFE or other fluoropolymers for chafe protection and hot-zone insulation.

We match colors to interior decor specs, supply material certified to BMS, DMS and LMS numbers, and can run glass- or carbon-filled compounds when a part needs to be stiffer or static-dissipative.

Rubber

Nearly every rubber extrusion on an airplane is a seal or some guard. Door and hatch seals. Window seals. Panel and fairing seals. Bulb seals, P-seals, edging, grommet strip, chafe guard, wire bundle protection, isolation channel. The profile is usually simple. The compound is where the thinking happens.

Silicone is the default for cabin and pressure seals because it works from well below zero to a few hundred degrees and doesn't set the way other rubbers do. We stock self-extinguishing and low-smoke grades that meet 25.853. If there's any chance the seal touches fuel or hydraulic fluid, that becomes fluorosilicone. Nitrile and HNBR handle oil and fuel in the wheel wells and around the engines; fluorocarbon (Viton) does the same job at higher temperatures. EPDM goes where there's ozone, weather, or Skydrol. Neoprene is the general-purpose weather seal and edging material. Use urethane when abrasion kills the part.

Most of these are available in closed-cell sponge for seals that have to close under light force. We can co-extrude dense and sponge together, put a metal carrier or fabric reinforcement inside the section, or bond a PTFE low-friction face onto one side. Specs we run to regularly: AMS 3301 through 3357 for silicone, AMS 3208 and 3209 for neoprene, AMS 3216 and 3218 for fluorocarbon, MIL-R-6855, and the OEM equivalents. Conductive and flame-retardant compounds on request.

How We Take an Order

Send a drawing, a part number, or the old part itself. We've reverse-engineered plenty of shapes from a six-inch sample somebody pulled off an airplane. If the die was scrapped years ago, we'll cut a new one, and we don't need a truckload to make it worthwhile. Lengths ship mill-cut or cut to size. Metal can be stretch-straightened, heat-treated, anodized, chem-filmed, primed, or painted before it leaves. Rubber can be post-cured, adhesive-backed, spliced, or vulcanized into rings. Every shipment comes with certs traceable back to the mill or the compounder.

Standard Shapes

Our catalog covers angles, wide flanges, channels, H-beams, Z-sections, T-sections, I-beams, and bars. We also offer special shapes outside these categories on a made-to-order basis.

What We Have in Stock or Can Supply

Airbus Aircraft Extrusions

Sections built to Airbus material and dimensional requirements.

Boeing Aircraft Extrusions

Sections produced to Boeing BAC standards, part numbers, and material specifications.

Roll Form Aircraft Extrusions

Roll-formed sections for applications where extrusion tooling isn't practical.

Metal Seat Track Extrusions

Seat track sections for interior reconfiguration and repair.

Rubber and Plastic Extrusions

Non-metallic profiles for sealing, trim, edging, and cushioning.

Alloys, Tempers, and Finishes

We supply aluminum and steel alloys across a range of tempers, with finish options to match the requirement. Because temper affects both strength and formability, the temper called out on the drawing matters as much as the alloy designation.

Made-to-Order Work

Quantity isn't a barrier in either direction. We handle single-length orders for repairs and production runs for build programs. We stock or supply down to the component level - the individual section, length, or profile the drawing calls out - so the fix matches the actual fault rather than forcing replacement of a whole assembly. Made-to-order extrusions have a lead time that depends on alloy availability and section complexity, and we'll confirm that before we place the order, not after.

Find the Section You Need

Browse what we have in stock or can supply above, or search by part number, alloy, or OEM specification to find the section you need. If it's not in stock, we can supply it.

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